Stainless Steel Ring Die For Pellet Mill

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Last update: 2017-09-26 10:19
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Detailed Product Description


 


 

Stainless Steel Ring Die For Pellet Mill


 


 

Brief Introduction Of Ring Die

Ring die is the key part of Ring Die Pellet Mill in the large scale pellet plant to produce animal feed, wood pellets, poultry feed,livestock feed,aqua feed, bio-mass pellet and other granules.

The quality of ring die plays an important role in making high quality pellets and high output,also can save much maintenance cost for pellet manufacturers.

LiangYou is a reliable ring die manufacturer who can supply you top quality ring dies .We can customized design for various brand of pellet mill, such as: CPM, Matador ,Muyang, Paladin, Promill, Buhler, Zhengchang, Mabrik, Matador, Sogem, Andritz Sprout, Yemmak, etc.We can also make as per customers' drawing.

  

---Ring die for wood pellet machine,bio-mass pellet machine

 


 

Good tensile strength, Good abrasion resistance, Good corrosion resistance, Good impact resistance, Good heat resistance, Good fatigue resistance.


 

Application:

Ring die for pellet machine in poultry feed,livestock feed,aqua feed, bio-mass pellet machine,etc.

We could offer you OEM high chrome steel ring die,Such as for CPM, Matador ,Muyang, Paladin, Promill, Buhler, Zhengchang, Mabrik, Matador, Sogem, Andritz Sprout, Yemmak, etc pellet mill with different specification.  


 

Application for bio-mass pellet mill and feed pellet mill
Pattern honey-comb, teeth ,etc
Hole diameter from 1-25mm or customized 


 

Feature of our ring die:

1Made of imported high-carbon high-chromium stainless billet steel,optimization carbon

,thus enhancingwearing and corrosion resistance and hardness.

2 .It can deal with all kinds of die hole over &1.2mm (&1.2mm included) and compression ratio.

3.Ring die can be produced up to 300mm-1500mm in diameter  and 500mm in height.

4.In ring die processing, full automatic control, one-time molding for die hole, high smoothness.

 strong tensile strength,good wear resistance, good corrosion resistance,high wear resistance,long life

 Advantage of our ring die:

1.Material refining technology,fewer impurities,high purity,largely reducing harmful elements content(such as elements S,P ), thus comprehensive mechanical performance of material is raised.

2.Through roll forging, material is processed and strengthened and material fibre is complete and uniform, which increases integrated mechanical performance of material.

3.FDSP Company has the world advanced forging equipment and technology,electronic data processing systems and perfect quality control system.

4.Ring die blank,generally chromiumalloy roll forgings, some factories use 45 ordinary 

carbon steel.

5.Hardness of blank must be controlled, ranging from HB170 to HB220.If the hardness is too high,the drill is 

easy to break and happens with die hole when drilling. If hardness is too low, the surface finish of die hole will be not good.

6.In order to control blank inner material uniformity, every blank must be carried out with fault detection, which can avoid defects such as flaw, porefree,crackle and inclusions 

7.After machining and heat treatment process, hardness of ring die can be up to HRC 5258(inner diameter less than 350mm),HRC5056(inner diameter more than 350mm),more wearable and anti-corrosion.

8.According to the principle of metal material science combined with gas quenching and C,Cr,Mn,Ni,V elements content is optimized, forming the standard of ring die.

 Production process:

1.Precision Machining:

CNC machining center

CNC machining center assure high dimensional accuracy,geometric tolerance and surface roughness.

 

 

2.Hole Machining  Germany gun drill

 


 

3.Vacuum Hardening

 

 

 America vacuum furnace:

1.High vacuum degree, no oxidation reaction in ring die surface, ensuring original smoothness of die hole inner surface.

2.High vacuum degree,twisting bottom and convection heating minimize ring die deformation.

3.CNC controls process program, ensuring ring die quality stability.

4.With rationally adjusting heat treatment, heat preservation and cooling rate and time, microstructure of ring die can achieve its most suitable working conditions.

5.High cooling speed ensures more even distribution of carbide and hardenability and uniformity of ring die is guaranteed, contributing to balance using of ring die.

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